If you can get the engine to turn over, but not start, this indicates the issue isn’t with the vehicle battery (but it is worth ruling out as a low battery might not be able to supply the ignition system properly).Īre the lights coming on? Does the dashboard light up as normal with no warning lights? If so, the problem is likely nothing to do with your battery or electrics. “My forklift engine is turning over, but not starting” Make sure you’re sat firmly and fully in the driver’s seat before trying to start the vehicle. Many forklifts are fitted with a safety feature that means they won’t start unless there’s a weight in the seat. It could be that the vehicle has been sat still too long and the fuel needs changing. Find out when the tank was last filled or when the fuel was last changed. If your vehicle runs on fuel, always check the levels. If there’s a light you don’t recognise, refer to your usual manual or the manufacturer’s website to diagnose the issue. When your vehicle won’t start, it’s a good idea to check the dashboards for any warning lights you might not have spotted. If this has been activated the last time the vehicle was in use, it will need to be de-activated before the forklift will start again. Emergency power offįorklifts are fitted with an emergency stop button. Regular maintenance is also important in extreme weather. Remember, just like a person, a forklift should have regular breaks when the temperature is very high to avoid overheating. Check your coolant levels and add more if needed.Check the radiator for debris – a radiator blockage can cause overheating.If your forklift is overheating and won’t start, there are a few things you can try. Forklifts overheating isn’t just a problem in the hot summer months, although it is more likely to occur when the temperatures are high. Regularly using forklifts so they are not sat out in the cold for long periodsĪn overheating forklift is a problem, and one that causes starting issues.Warming up the engine before starting it.Storing forklifts indoors or under a shelter.And if the vehicle is running low or empty, it’s possible for condensation to build up in the tank, causing the engine to stutter and fault when started. Gas and diesel forklifts use more fuel in cold temperatures due to hard starts. LPG fuel can also be affected by a weakened battery, and in freezing temperatures, fuel regulators can freeze too. Low temperatures can thicken the battery electrolyte, causing it to fail. If your forklift won’t start when cold, it’s important to remember that forklifts that have been sat in the cold can experience issues, particularly LPG and electric models. Just like a car, a forklift battery can struggle to get going in minus temperatures! More on this in our next point…. Another reason your battery might not be working is if it’s too cold. You can try recharging the battery, but if this doesn’t fix your starting issues, then it might need replacing. Firstly, make sure the battery is charged and properly connected. If you’re turning the ignition and there’s no engine sound, only a clicking, then the issue is likely with the battery. Forklift starting problems and solutions Battery issues Read on to discover the typical causes of a malfunctioning forklift and see if you can locate the problem when your forklift’s not starting. It could be a simple fix, or a larger issue that requires an engineer’s expertise. Remember that regular maintenance is one of the most straightforward ways to avoid larger issues with your truck’s operation, so ensure you’re regularly having your trucks serviced. The external environment might be affecting your vehicle and causing starting problems, but most likely there will be something going on within the vehicle’s battery or engine. If your forklift won’t start, there could be a number of things at play.
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